French Terry Fabric is the new buzz in the fashion world, especially when it comes to premium t-shirts. Fashion is one of the most intriguing aspects that drives the apparel markets in and around India. Most consumers prefer foreign brands that drive the markets with their unique style and comfort. However, very few are aware of the top-quality t-shirt manufacturers in India that offer the same level of style and comfort at an affordable price.
At Geek-O-Tee, we handle every part of the process with care and attention so that the customers can get an exotic experience with our specially devised round-neck and polo t-shirts. The process of t-shirt production followed at Geek-O-Tee revolves around four main stages: fabric selection, cutting, stitching, and curing. Once these processes are completed, the products are ironed, printed, and re-ironed to make them ready for delivery.
Fabrics For T-shirts
Fabric selection is the most crucial part of the t-shirt production process. Geek-O-Tee is responsible for putting in extra effort to seek the best fabrics for t-shirts by visiting different parts of India like Gujarat, Maharashtra, Tamil Nadu, West Bengal, Uttar Pradesh, and Karnataka. These trips allowed the company to survey a huge range of cotton fabrics that are available in India and select the best fabrics for t-shirts at an affordable cost. The sourcing part involves not only the selection of the right fabrics but also picking a perfect vendor.
The fabrics selected for the round neck tees available at Geek-O-Tee are mainly of two types. The first one is a single jersey while the second one is French terry fabric. Both these fabrics are highly valued by the fashion heads of India and have excellent levels of comfort and breathability. Moreover, the cotton used in these fabrics is also premium and ensures the soft nature of the fabric. Once consumers start using these fabrics, there is no going back, especially given the plethora of choices at your disposal.
Cutting Process
Once the fabrics are selected, they are ordered in bulk and stocked for future use. After storage is complete, the cutting process begins at the heart of West Bengal. First, the patterns are designed for t-shirts of different sizes. Then, using these patterns, the master tailor cuts the fabrics into specific pieces of predetermined sizes. Once the cut pieces are ready, they are sorted effectively to ensure proper stitching.
The first important step in cutting is the preparation and spreading of the fabric on huge tables to ensure a smooth and wrinkle-free finish.
The next step involves the placement of the patterns that are devised for different-sized t-shirts. Once the patterns are placed, special machines are used to cut the fabrics effectively in the proper sizes. Once the body is cut, the sleeves and collars are set, cut, and prepared. Finally, a quality control step is followed to ensure that the sizes of all the cut pieces are accurate and subtle.
Sewing
This process is taken care of by special tailors who sew all the cut pieces into a complete t-shirt with matching colored threads that are sourced from special companies that provide premium cotton threads. These threads are more durable and ensure a high lifetime for our products. Moreover, the shoulder parts of the t-shirts are stitched with a special coating of Mobilon tapes that helps to enhance the durability of the stitch. Once the stitching part is over, the curing process is followed. In this process, all the threads that are loose are cut, and the product is made ready for dispatch.
Printing and Packaging
The t-shirts, after complete sewing and curing, are sent to our warehouse where they are printed using DTF techniques. After printing the DTF stickers, a heat press is used to print the designs on the t-shirts, and then these products are packed in specific materials that are attractive and waterproof.
Final Thoughts
Once all the processes are complete and the products are packaged, delivery partners are assigned to transport the products to the homes of our customers. Moreover, the delivery process also ensures that the customers are able to get their orders as soon as possible. Geek-O-Tee is still striving to be one of the best quality t-shirt manufacturers in India, and support from our customers has helped take the brand to newer heights.
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